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ZG540-20000 Drilling and Tapping Center

● The control system can be optionally equipped with either the Mitsubishi M80B system from Japan or the FANUC 0i-MF system. ● Standard configuration includes a high-speed spindle capable of 24,000 rpm. ● All three axes utilize high-speed, high-precision linear guideways, delivering a rapid traverse rate of 60 m/min and an acceleration of up to 0.8 G, thereby significantly reducing non‑cutting time and enhancing machining efficiency. ● Key components such as the bed, column, and spindle housing are manufactured from high‑quality HT300 castings, which undergo tempering and aging treatments to eliminate internal stresses. Finite element analysis has been employed to optimize the design, resulting in a well‑balanced structural layout and strategically placed reinforcing ribs, effectively improving…

Mechanical Body


Distinguish

Project

Unit

ZG540-20000

Workbench

Workbench specifications (mm)

mm

650*400

Maximum load capacity of the workbench

kilogram

250

T-slot

Number × Slot Width × Spacing

3x14x130

Itinerary

X-axis travel

mm

500

Y-axis travel

mm

400

Z-axis travel

mm

300

Spindle

Distance from the spindle face to the worktable surface

mm

140-440

Distance from the spindle center to the column

mm

405

Maximum spindle speed

rpm

20000

Spindle taper

 

BT30

Speed

X-axis rapid traverse speed

mm/min

60

Y-axis rapid traverse speed

mm/min

60

Z-axis rapid traverse speed

mm/min

48

Cutting speed

mm/min

1-20000

X/Y/Z-axis acceleration

G

1

Automatic tool changer
System/ATC

 

Tool magazine capacity

to put

21

Maximum tool diameter

mm

80

Maximum tool length

mm

160

Maximum tool weight

kilogram

3

Knife-to-knife (T-T)

second

1.8

Cut-to-Cut (C-C)

second

2.5

NC system

System Model

 

Mitsubishi

Monitor

 

8.4〞 Color TFT LCD

Motor

Spindle motor power

Kw

2.2/3.7

Spindle motor torque

N.m

23.6/35

X/Y/Z-axis motor power

Kw

1.5/1.5/2.2

Machine tool

Power requirements

 

3φ380V/50Hz/20KVA

Required voltage

Kg/cm2

4-6

Machine tool net weight

Kilogram

3000

Machine tool dimensions

mm

1600*2300*2400

 

Product details


  ● The control system can be selected from the Mitsubishi M80B system or the FANUC 0i-MF system.
  ● Standard configuration includes a 24,000 min⁻¹ high-speed spindle.
  ● The three axes are equipped with high-speed, high-precision linear guides, offering a rapid traverse speed of 60 m/min and a rapid‑traverse acceleration of up to 0.8 g, thereby significantly reducing non‑cutting time and enhancing machining efficiency.
  ● Key components such as the bed, columns, and spindle housing are all manufactured from high‑quality HT300 castings, which undergo tempering and aging treatments to eliminate residual stresses. Finite element analysis was employed to optimize the design, resulting in a well‑balanced structural layout and strategically placed reinforcing ribs, thereby significantly enhancing the overall rigidity of the machine.
  ● One-piece, ultra-wide base provides stable load-bearing and palm support.
  ● Herringbone‑style columns with widened bearing surfaces and increased span enhance machine tool rigidity.
  ● Utilizes ball screws and a pre-tensioning process to reduce thermal deformation of the machine tool and enhance its rigidity.

 

  ● Concealed pipeline design to prevent failures caused by iron filings and cutting fluid corrosion.

NC Device


● Standard equipment 〇 Optional features

Spindle

12,000 min⁻¹ direct-drive 〇

Protective cutting 〇

20,000 min⁻¹ direct-drive

Energy-saving protective lamp ●

24,000 min⁻¹ direct-drive

Oil-water separator 〇

Cooling system

Standard cooling, nozzle-type ●

Communication Interface ●

Automatic air-blowing cooling, nozzle-type 〇

Workpiece Measurement System 〇

Automatic Tool Changer/ATC

Servo 16T/BT30

Automatic door 〇

Servo 21T/BT30

Heat exchanger  

Control system

FANUC 0i MF

Full protection for the set-top box 〇

Mitsubishi M80B

Oil mist collector 〇

Siemens 828D 〇

Spindle oil cooler 〇

 

Four-axis turntable 〇

 

Accessories


Company advantages


Environment

Superior manufacturing environment, customized equipment advantages

Quality

Rigorous quality control, equipped with state-of-the-art testing equipment.

Team

An outstanding management team and a highly responsive combat philosophy.

Cost

Strong scale and synergy create a low-cost advantage.

Research and development

Over a decade of accumulated experience and robust R&D and manufacturing capabilities.

Resources

High-quality customer base and market resources with broad growth prospects.

Green Factory


Green Factory
Green Factory
Green Factory
Green Factory
Green Factory

FAQ


Q

How to Select Cutting Tools Appropriately Based on Different Machining Operations

+

A

Machining centers can perform a variety of operations, but different machining processes require different types of cutting tools. The general principles for tool selection should be: ease of installation and adjustment, good rigidity, and high durability and precision. Provided that machining requirements are met, shorter shanks should be chosen to enhance tool‑holding rigidity. When selecting tools, ensure that their dimensions are compatible with the surface geometry of the workpiece being machined.
When machining the peripheral contours of planar parts, it is recommended to use end mills.
When milling flat surfaces, it is recommended to use carbide-insert milling cutters.
When roughing—i.e., machining the blank’s surface—it is recommended to use a corn‑shaped end mill with a carbide insert.
Selecting the appropriate cutting tool is essential to achieving precise, seamless machining and preventing process deviations caused by unsuitable tools, which can lead to tool collisions.

Q

In summer, the weather is so hot—why can’t we open the CNC cabinet to allow it to dissipate heat?

+

A

In summer, to enable the CNC system to operate continuously under heavy load, some people open the CNC cabinet door to improve heat dissipation. Is this approach advisable?
The air in machining workshops typically contains oil mist, dust, and even metal particles. If these contaminants settle on the circuit boards or electronic components within a CNC system, they can reduce the insulation resistance between components and may even cause damage to the components and circuit boards.
Opening the doors of CNC cabinets to dissipate heat will ultimately accelerate the deterioration of the CNC system. Therefore, during extremely hot summer weather, it is advisable to minimize opening the doors of both the CNC cabinet and the high-voltage electrical cabinet. So, how should a CNC system be maintained?

Aluminum recycling

Hubei Province Intelligent Manufacturing Demonstration Unit

Aluminum recycling

Tech Little Giant

Aluminum recycling

Top Ten Brand Award

Aluminum recycling

China’s Famous Brand Products in the Machinery Industry

Aluminum recycling

Enterprise Technology Center

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