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Does the use of cutting fluid affect the operation of a machining center?
Release time：2018-10-09
When selecting a cutting fluid, it is essential to consider a range of factors, including the machining center itself, the tools, and the machining process. Before choosing a cutting fluid based on the machining method and required precision, you should have a clear understanding of the different types of cutting fluids, their distinctions, and their applications. Even with the same model of machining center, varying workpiece types can result in different machining environments and conditions, necessitating a case-by-case analysis. Lubricating oil plays a critical role in the internal structure and ongoing maintenance of machinery; therefore, be sure to provide proper warranty service and routine maintenance for lubrication systems.
(1) Please fill up according to the recommended level and avoid overfilling.
(2) The fuel filler opening must be thoroughly cleaned before refueling to prevent dust, debris, and particulates from entering the fuel tank.
(3) If the oil level in the tank decreases more rapidly than usual, please check for oil leaks or other issues.
(4) For components such as the oil pump, please perform regular replacement once a year to prevent accidents.
Because water‑soluble cutting fluids are alkaline, they readily undergo chemical reactions with microorganisms and other substances, which can degrade their performance. Therefore, when using water‑soluble cutting fluids, the following points should be observed:
1. Water-soluble cutting oils are alkaline, which can easily cause dermatitis; therefore, workers must maintain strict hygiene practices.
2. Water-soluble cutting fluids can react with microorganisms and other impurities, so special care must be taken to protect them; if performance degrades or other issues arise, the cutting fluid should be replaced promptly.
3. After completing the work, be sure to first thoroughly wipe clean all friction surfaces and components such as the pressure regulator with water‑soluble cutting fluid, then lightly apply a thin layer of lubricant.
How do you use water-based lubricant?
1. Water-soluble cutting oils contain certain rust‑inhibiting components; under humid working conditions, they pose no risk, but once dried, they may cause equipment to rust. Therefore, after completing work, be sure to apply a layer of lubricant to all working surfaces.
2. When blending water-soluble cutting oils, the resulting formulation will vary depending on the specific type of oil used; therefore, it is essential to follow the manufacturer’s instructions precisely for mixing and preparation.
3. Industrial water, due to the detection of high levels of microbial contamination during testing, must undergo rigorous analysis when used in mixtures or as make-up water.
4. When selecting water-soluble cutting fluids, be sure to choose products that offer excellent lubrication, corrosion protection, foam suppression, and resistance to oil separation, while also meeting safety standards.
Clean it once every 5.6 months, and be sure to thoroughly remove all debris from the X, Y, and Z axes of each starting component inside the fuel tank.
6. Do not use precision chemicals in water-soluble cutting fluids, as they may have adverse effects on the surrounding environment.
7. Please store the cutting oil properly in accordance with its expiration date.
Once the primary type of cutting fluid has been selected, further choices can be made based on the machining process, required precision, surface finish, and other performance criteria, as well as the specific characteristics of the cutting fluid. Cutting fluids come in a wide variety, with varying levels of quality. As an indispensable component for lubrication and cooling in CNC machining centers, it is essential to carefully inspect the fluid’s condition and quality before starting operations to minimize unnecessary machining losses.
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